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The BNZ Series of water - oil coolers provide an efficient way to cool hydraulic fluid utilizing shell and tube technology. The design consists of an outer housing shell and a tube / fin bundle known as a “stack”, which fits inside the shell. Hydraulic fluid to be cooled is circulated through the housing shell and passes across the cooling fins which transfers the heat to the cooling tubes in the stack. Cooling fluid, being typically water or water-glycol, flows through the cooling tubes running through the stack to carry the absorbed heat away. This rugged design offers high heat removal in a compact package. A large variety of cooling capacity sizes, port options and material choices are available to tailor the optimum cooler to meet specific application needs. For more application information, refer to the “Application Guidelines” section.
Unit of Measure

Specifications

Description 

 N/A BNZ-80-208-1-S-OIL COOLER

Series

 N/A BNZ 80-208

Model

 N/A 1-Pass

Type

 N/A Temperature Control Unit

Max. Operating Pressure - Shell Side

 N/A 580.00 psi40.00 bar

Style

 N/A Shell & Tube Technology

Application

 N/A To cool hydraulic fluid utilizing shell and tube technology

Oil Port

 N/A SAE O-Ring

Weight

 N/A 19.06 lb

Surface Area

 N/A 12.60 ft²1.17 m²

UPC Number

 N/A 3222

Tube Material

 N/A Copper

Shell, Guide Plate, Brackets & Bypass Valve Material

 N/A Steel

End Cover Material

 N/A Cast Iron GG25

Fin Material

 N/A Aluminum

Tube Sheet Material

 N/A Steel

Gasket Material

 N/A Flat Gaskets C4400

End Cap Material

 N/A Cast Iron (Stainless Steel Optional)

Port Housing Material

 N/A Cast Iron

Mounting Bracket Material

 N/A Steel (May Be Rotated in 90 Degree Increments)

Shell Tube Material

 N/A Welded Steel

Gasket Size

 N/A C440 (Compatible with Fluids)

Drain Plug Material

 N/A Steel

Dimensional Data

Oil Port Size

 N/A 1-7/8-12 SAE O-Ring (-24)

Drain Plug (S)

 N/A G 1/4

Dimension A1

 N/A 8.190 in208.00 mm

Dimensions B / C

 N/A 3.900 in99.00 mm

Dimension D

 N/A 2.990 in76.00 mm

Dimension E

 N/A 10.040 in255.00 mm

Dimension F

 N/A 11.810 in300.00 mm

Dimension G

 N/A 2.600 in66.00 mm

Dimension H

 N/A 0.710 in18.00 mm

Dimension I

 N/A 2.990 in76.00 mm

Dimension J

 N/A 0.430 in11.00 mm

Dimension K

 N/A 5.120 in130.00 mm

Dimension L

 N/A 3.700 in94.00 mm

Dimension M

 N/A 5.000 in127.00 mm

Dimension N

 N/A 5.470 in139.00 mm

Dimension O

 N/A 2.600 in66.00 mm

Dimension P

 N/A 2.870 in73.00 mm

Dimension S

 N/A 2.090 in53.00 mm

Dimension T

 N/A 1.380 in35.00 mm

Dimension U

 N/A 3.540 in90.00 mm

Cubic inches

 N/A 323.00350 in³

Performance Data

Working Pressure

 N/A 230.00 psi

Temperature

 N/A 200.00 ºF95.00 ºC

Max. Flow Rate

 N/A 59.00 gal/min225.00 L/min

BNZ Cooler Stacks

BNZ Cooler Stacks

 N/A
  • Tubes with aluminum fins provide extended cooler surface for additional cooler capacity in a compact package
  • Aluminum fins are mechanically bonded to the tubes using a ube expansion process proprietary to Lovejoy
  • Baffle plates are added to provide flow restriction for routing hot oil for the proper number of cooling passes
  • Copper tubes are standard
    • Copper Nickel or Stainless Steel tubes optional

Optional Materials

Optional Materials

 N/A
  • Tubes: Copper Nickel / Stainless Steel 1.4404 (AISI316L)
  • End Cover: Stainless Steel 1.4408 (AISI316)
  • Fins: Copper / Stainless Steel 1.4304 (AISI304)
  • Tube Sheet: Stainless Steel

Port Options

Port Options

 N/A
  • SAE
  • NPT
  • BSPP

Features

Features 

 N/A
  • Compact size – "Shell and Tube Design"
  • Extended cooling surface
  • Low pressure drop – high efficiency
  • Heat removal up to 600 hp (500 kW)
  • Oil flow rates up to 225 GPM (850 l/min)
  • Removable end caps for easy cleaning
  • Close-tolerance port face locations
  • Interchangeable with Thermal Transfer EK series
  • 100% pressure tested, leak-free performance
  • Design flexibility
    • Three frame sizes to choose (BNZ 60, 80 and 125)
    • Customized lengths available
    • NPT, SAE, BSPP and flange port options
    • Mounting may be rotated in 90 degree increments
    • Optional materials for increased corrosion protection

Notes

Notes 

 N/A
  • Production tolerances for above dimensions above may vary by up to +/- .079 in (2mm).
  • BSPP Oil Ports only available with BSPP Coolant Ports
  • O-Ring, NPT and Flange Oil Ports only available with NPT Coolant Ports
  • Above models are with standard copper tubes, aluminum fins, standard black paint, and individually boxed
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