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    The BNZ Series of water - oil coolers provide an efficient way to cool hydraulic fluid utilizing shell and tube technology. The design consists of an outer housing shell and a tube / fin bundle known as a “stack”, which fits inside the shell. Hydraulic fluid to be cooled is circulated through the housing shell and passes across the cooling fins which transfers the heat to the cooling tubes in the stack. Cooling fluid, being typically water or water-glycol, flows through the cooling tubes running through the stack to carry the absorbed heat away. This rugged design offers high heat removal in a compact package. A large variety of cooling capacity sizes, port options and material choices are available to tailor the optimum cooler to meet specific application needs. For more application information, refer to the “Application Guidelines” section.
Unit of Measure

Specifications

Description 

 N/A BNZ-125-1225-4-F-OIL COOLER

Series

 N/A BNZ 125-1225

Model

 N/A 4-Pass

Type

 N/A Temperature Control Unit

Max. Operating Pressure - Shell Side

 N/A 580.00 psi40.00 bar

Style

 N/A Shell & Tube Technology

Application

 N/A To cool hydraulic fluid utilizing shell and tube technology

Oil Port

 N/A SAE Flange

Weight

 N/A 92.86 lb

Surface Area

 N/A 164.30 ft²15.27 m²

UPC Number

 N/A 3305

Tube Material

 N/A Copper

Shell, Guide Plate, Brackets & Bypass Valve Material

 N/A Steel

End Cover Material

 N/A Cast Iron GG25

Fin Material

 N/A Aluminum

Tube Sheet Material

 N/A Steel

Gasket Material

 N/A Flat Gaskets C4400

End Cap Material

 N/A Cast Iron (Stainless Steel Optional)

Port Housing Material

 N/A Cast Iron

Mounting Bracket Material

 N/A Steel (May Be Rotated in 90 Degree Increments)

Shell Tube Material

 N/A Welded Steel

Gasket Size

 N/A C440 (Compatible with Fluids)

Drain Plug Material

 N/A Steel

Dimensional Data

Oil Port Size

 N/A SAE 2

Drain Plug (S)

 N/A G 1/4

Test Port (T)

 N/A G 1/4

Dimension A1

 N/A 48.220 in1225.00 mm

Dimension B

 N/A 4.310 in109.50 mm

Dimension C

 N/A 4.000 in101.50 mm

Dimension D

 N/A 42.200 in1072.00 mm

Dimension E

 N/A 50.790 in1290.00 mm

Dimension F

 N/A 53.190 in1351.00 mm

Dimension G

 N/A 3.010 in76.50 mm

Dimension H

 N/A 0.830 in21.00 mm

Dimension I

 N/A 4.020 in102.00 mm

Dimension J

 N/A 0.430 in11.00 mm

Dimension K

 N/A 6.500 in165.00 mm

Dimension L

 N/A 4.060 in103.00 mm

Dimension M

 N/A 6.500 in165.00 mm

Dimension N

 N/A 7.640 in194.00 mm

Dimension O

 N/A 4.020 in102.00 mm

Dimension P

 N/A 3.620 in92.00 mm

Dimension R

 N/A 2.200 in56.00 mm

Dimension S

 N/A 2.440 in62.00 mm

Dimension T

 N/A 1.380 in35.00 mm

Dimension U

 N/A 5.040 in128.00 mm

Cubic inches

 N/A 2641.41540 in³

Performance Data

Max. Operating Pressure - Tube Side

 N/A 230.00 psi

Temperature

 N/A 200.00 ºF95.00 ºC

Max. Flow Rate

 N/A 106.00 gal/min400.00 L/min

BNZ Cooler Stacks

BNZ Cooler Stacks

 N/A
  • Tubes with aluminum fins provide extended cooler surface for additional cooler capacity in a compact package
  • Aluminum fins are mechanically bonded to the tubes using a ube expansion process proprietary to Lovejoy
  • Baffle plates are added to provide flow restriction for routing hot oil for the proper number of cooling passes
  • Copper tubes are standard
    • Copper Nickel or Stainless Steel tubes optional

Optional Materials

Optional Materials

 N/A
  • Tubes: Copper Nickel / Stainless Steel 1.4404 (AISI316L)
  • End Cover: Stainless Steel 1.4408 (AISI316)
  • Fins: Copper / Stainless Steel 1.4304 (AISI304)
  • Tube Sheet: Stainless Steel

Port Options

Port Options

 N/A
  • SAE
  • NPT
  • BSPP

Features

Features 

 N/A
  • Compact size – "Shell and Tube Design"
  • Extended cooling surface
  • Low pressure drop – high efficiency
  • Heat removal up to 600 hp (500 kW)
  • Oil flow rates up to 225 GPM (850 l/min)
  • Removable end caps for easy cleaning
  • Close-tolerance port face locations
  • Interchangeable with Thermal Transfer EK series
  • 100% pressure tested, leak-free performance
  • Design flexibility
    • Three frame sizes to choose (BNZ 60, 80 and 125)
    • Customized lengths available
    • NPT, SAE, BSPP and flange port options
    • Mounting may be rotated in 90 degree increments
    • Optional materials for increased corrosion protection

Notes

Notes 

 N/A
  • Production tolerances for above dimensions above may vary by up to +/- .079 in (2mm).
  • BSPP Oil Ports only available with BSPP Coolant Ports
  • O-Ring, NPT and Flange Oil Ports only available with NPT Coolant Ports
  • Above models are with standard copper tubes, aluminum fins, standard black paint, and individually boxed
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